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The nature
of mill production has some basic differences in Bangladesh and
India. In Bangladesh major production is in the spinning sector
(64 mills) while in India (78 mills) most of the mills are
composite mills.
India is the leading jute goods producing country in the world
accounting for 70% of estimated world production primarily
because of large number of composite mills. The total production
of jute goods is around 16, 00,000-18, 00,000 MT a year with
minor variations. The production suffered in 2006-07 and in
2009-10 due to strike in the jute mills. The mills in India
produces around 200,000-350,000 MT of Hessian and around
800,000-1150, 000 MT of Sacking. The average domestic
consumption of total production is about 85% and exports about
200 – 300 MT of different jute products a year.
Public
sector jute mills under Bangladesh Jute Mills Corporation (BJMC)
produce on an average 1,50,000 MT of jute products of which
about 1,20,000 MT is exported. Private sector jute mills
enlisted with Bangladesh Jute Mills Association (BJMA) produce
about 1, 50,000 MT of jute products and exports around 80,000-1,
00,000 MT.
Yarn
producing mills under Bangladesh Jute Spinners Association (BJSA)
produce around 3,00,000 MT or more of jute yarn annually and
export about 2,50,000- 3,00,000 MT mainly to Middle East
countries, Europe, USA, etc.
Yarn sector in Bangladesh has flourished tremendously over the
last decade compared to the composite mills. The closed mills of
various countries ( Algeria, Italy, France, Belgium, UK,
Bulgaria, Brazil, Thailand, etc.) have been relocated in
Bangladesh which started production of jute yarns of various
counts to meet the requirement of foreign consumers. In 2010
Bangladesh exported about 3, 80,000 MT of jute yarn to various
countries, Turkey being the lead importer with 37% of the total
yarn export. Composite mills, however, could not fare so well
because of shrinkage of export market for hessian, carpet
backing cloth, etc.
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As
recognized by most studies, modernization would include
development and adoption of new generation machinery as jute
needs to be processed at a technological level equivalent to
that used by other fibres for its survival against the
competition from competing alternative fibres. New machinery
need to be designed to process greater volumes, process faster
with higher standards, consume less power and be cheaper and
easy to maintain. Electronic retrofits need to be introduced in
these machines for effective quality control and continuous
monitoring.
Modern
machinery which can be adapted to work successfully with jute
are high output spreaders, new design high output Breaker and
Finisher cards, high speed & high output drawing frames, ring
twisters, shuttle less looms, precision winders, etc.
Installation of shuttle less looms like Sulzer, STB, Dornier,
ATPR, etc would improve the productivity and quality as well.
Ring spinning may be adopted to produce fine yarns which will be
subsequently used in making light weight fabrics to be used for
making various products like shopping bags, decorative,
household items, handicrafts, etc. Establishment of an automatic
jute bag sewing unit would increase the productivity to a great
extent.
A number
of jute mill machinery manufacturers like Lagan Engineering
Company Ltd, Milltex Engineering (P) Ltd, GSL, India and
Zhejiang Golden Eagle Co., Ltd, China manufacture and supply
jute processing machinery to the jute industry of Bangladesh and
India.
Government
of India is currently implementing a project on ‘Jute Technology
Mission (JTM)’ for overall development of the jute sector in
India. Under Mini Mission IV of JTM, a Scheme for Machinery
Development has been earmarked for technology upgradation in the
jute industry. Several mills have taken subsidy benefits under
the scheme and have gone mostly for partial replacement and
modernization. The scheme is also supporting a modern machinery
development program with Lagan Engineering Company. |